Quality Check Procedure for Carton
- The quality problem report was received by Auto Trims Ltd ,-
- Our QA visited the factory on
- Our QA found the below problems and reported
- We had meeting with Wal Mart George office on 8.1.14
- We called meeting of production and QA together and discussed the issue.
The caused found out:-
- The punching was done with more pressure than the creasing.
- As such the punching area crashed during the creasing.
- The curing of the cartons was not upto the requirement.
CORRECTIVE ACTION PLAN
- George production is prohibited in the night shift.
- The imported dice for carton perforation which we ordered to China supplier is already in house and installed for perforation. This will give us consistent pressure for perforation. We feel confident that from now onward, we will be able to avoid this kind of problem.
- We have tightened the QA monitoring system. Added manpower to control the quality in line so that we can rectify any problem before finishing the goods.
- For curing properly, the time is now considered 12 hours. This means, after production we keep the goods nested for cure for 12 hours. This gives better off the moisture.
- We introduced 2.5 AQL systems [earlier we applied 4.5 AQL] in case of the final inspections. This means that we are inspecting